Advanced Functionalities
Multi-Color Knitting: Supports up to 16 color combinations in a single sock, enabling vibrant patterns and branding .
Automated Control Systems:
Computerized Programming: Software-driven design tools allow customization of stitch density, length, and pattern via intuitive interfaces .
Multi-Language Support: Control panels with English, Spanish, Arabic, and Russian interfaces for global usability .
Smart Sensors: BTSR yarn break detection system and infrared auto-stop mechanisms reduce material waste and downtime.
Specialized Stitching Capabilities:
3D Structured Knitting: Creates contoured shapes for ergonomic fit (e.g., reinforced heels/toes) .
Y-Heel & Double Welt: Precision-engineered for durability and comfort .
Key Advantages
High-Resolution Decoration:
Integrates laser etching and UV printing to deliver sharp, detailed decorative elements, elevating the visual appeal of hosiery products.
Consistent Quality Control:
Real-time monitoring systems ensure edge-to-edge uniformity, minimizing defects and maintaining stable product quality.
Energy Efficiency:
Features centralized suction systems that reduce power consumption by up to 30% for machine fleets of 10+, cutting operational costs.
Flexible Production:
Enables quick cylinder and sinker replacement, allowing rapid adaptation to diverse product lines and shortening changeover time.
| Main Specification and Functions | ||
| Model | WSD-6FP | WSD-6FP-I |
| Cylinder Diameter | 4.5inch | |
| Needle Number | 72-220N | |
| Max Speed | 350rpm/min | |
| Running Speed | 250-320rpm/min | |
| Function | 1: Both one colour or double elastic are available | |
| 2: 6 colours in one line,total 13 colours in one sock | ||
| 3: Knitting high heel,left and right foot.180°against sock mouth,two colors sock toe and heel. | ||
| 4：Knitting 3D stereo socks | ||
| 5：The maximum horizonal stroke pulls is 39cm | ||
| 6：Selecting the socks of varicose veins connected rubber fully | ||
| 7：Making all kind of plain socks | ||
| Power Requirement | Drive Motor | 0.85KW |
| Fun Motor | 0.75KW | |
| Control box | 0.8KW | |
| Voltage | 220V/380V/415V | |
| Floor Space | 150X120X240CM | |
| Net/Gross Weight | 300/350KG | |
| Packing Size(LxWxH) | 110X75X165CM | |
1. When the equipment is mass-produced, how to avoid overheating or precision degradation caused by long-term operation?
The equipment has a built-in intelligent temperature control system. When it runs continuously for more than 8 hours, the heat dissipation module will be automatically started to adjust the temperature of the fuselage; at the same time, the core components (such as needle cylinder bearings) use high-temperature resistant grease to reduce friction loss. In addition, the system automatically performs precision calibration every 2 hours, and fine-tunes the needle distance by comparing the standard parameters to ensure the process consistency of each pair of socks in mass production.
2. Does the equipment support automatic detection of wear or breakage of knitting needles?
The equipment integrates laser detection and machine vision collaborative systems. When the knitting needle moves at high speed, the laser sensor scans the needle position in real time. Once abnormal vibration or displacement (such as bending angle exceeding 3°) is detected, the system immediately stops and triggers an alarm. At the same time, the industrial camera automatically captures the fault area, analyzes the image through the AI algorithm, accurately locates the damaged needle position (accuracy up to 0.1mm), and generates a repair work order. For example, after a customer used this system, the defective rate related to knitting needles dropped from 3% to 0.5%.
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