Computerized Sock Machine

Computerized Sock Machine
Product Introduction:
The Computerized Sock Machine is an advanced hosiery production facility that integrates mechanical transmission and intelligent control, suitable for both batch and customized production of various hosiery products. Utilizing a computerized control system and high-precision needle cylinder structure, the machine easily achieves complex patterns, multi-color designs, and logos. From yarn feeding to sock formation, the machine is fully automated, significantly improving production efficiency and product consistency. Its flexible needle count configuration and multi-color yarn feeding system enable it to meet the diverse needs of different markets and customers.
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Description
Technical Parameters

Product Advantages

 

  • Diverse Knitting Capabilities: Suitable for plain, terry, select terry, and invisible socks, it supports high heels, left-right foot differentiation, and two-color cuffs and heels, meeting diverse market demands.
  • High-Precision Mechanical Structure: All mechanical components utilize high-precision CNC positioning and standardized assembly to ensure operational stability, enhance component interchangeability, and enhance durability.
  • Intelligent Yarn Feeding and Multi-Color Knitting: Equipped with one main yarn feeder (9 fingers) and six jacquard yarn feeders (17 fingers), controlled by electronic valves, it can knit up to seven colors per turn, providing a richer range of patterns.
  • High-Speed, Fine Pattern Control: Seven groups of 16-petal high-speed actuators ensure precise and consistent pattern knitting, making it suitable for the production of high-end patterned socks.
  • Flexible Knitting Conversion: Bidirectional needle lifting and quick switching functions enable high-speed switching between different patterns or structures, minimizing downtime.
  • User-Friendly Operating System: Equipped with a keyboard and touchscreen operating platform, it supports UPS power failure protection and automatic error detection, ensuring easier and more secure operation.
  • Powerful data processing capabilities: A high-speed, high-capacity CPU facilitates rapid modification of patterns and process parameters, improving production response time.
  • Multi-process integration: Integrated functions for sewing, turning, weaving, and stitching significantly improve production efficiency and reduce manual labor.

 

FULL COMPUTERIZED SOCK MACHINE KNITTING -SEWING -TURNING ALL IN ONE MAKING PLAIN,SELECTED TERRY INVISIBLE SOCK
Model WSD-TSAPT
Cylinder Diameter 3.75 inch
Needle Number 108-200N
Max Speed 330rpm/min
Running Speed 280-300rpm/min
Function 1: Making all kinds of plain ,terry ,selected terry and invisible socks
2: One main feeder(9fingers),6 jacqard feeder(17fingers)
3: Double elastic system
4: Knitting high heel,left and right foot.180°against sock mouth,two colors sock toe and heel
Main Features All mechanical parts are installed in high precision CNC mechancal positioning mode and standardized assembly,which makes the machine working more stably and improve component interchangeability
All electronic valves controlled fingers on main feeder and 17 fingers on 6 jacquard feeders,one loop can have 7 color.
7 Sets of 16 flaps high speed actuators assure fine patterning
Double up and down pickers or fast alternation movements
Keyboard and touch screen operating platform,UPS backup system for power off protection and automatic error detection.
High speed,big memory CPU capacity on board for easily modify chain program and pattern
With sewing,turning function,knitting and sewing working together,promote the efficiency and production
Power Requirement Drive Motor 1.35KW
Fun Motor 1..5KW*2
Control box 0.8KW
Voltage 220V/380V/415V
Floor Space 170X130X250CM
Net/Gross Weight 350/380KG
Packing Size(LxWxH) ) 120X110X190CM

 

 

Precautions

 

  1. Pre-installation Inspection: Ensure the equipment is securely positioned and properly grounded, and that the power and air supply meet requirements.
  2. Raw Material Selection: Select yarn that matches the needle cylinder and yarn feeding system. Avoid yarn that is too thick, too thin, or contains excessive impurities.
  3. Regular Maintenance: Clean the needle cylinder, transmission components, and yarn feeding system regularly, and lubricate as required.
  4. Operating Instructions: Operators must receive training and be familiar with the computer control system and knitting process.
  5. Safety Precautions: Do not touch the needle cylinder or high-speed moving parts during operation.
  6. Maintenance Requirements: Always disconnect the power and air supply before performing maintenance or replacing components.

wazi7(001)

 

FAQ:

 

How long does it take to change patterns?

Thanks to its high-speed, high-capacity CPU and flexible knitting conversion system, pattern changes are extremely quick, typically completed within minutes, making it suitable for production with frequent pattern changes.

 

Will power outages or malfunctions affect production data?

The machine has a built-in UPS system that saves operating data in the event of an unexpected power outage and automatically detects errors, preventing data loss or process interruption.

 

Is maintenance complex?

Maintenance is relatively simple. Routine cleaning of the needle cylinder, yarn feeding system, and transmission components, as well as regular inspection of the electronic valves and actuators, is required to ensure continued efficient operation.

 

Does it take up a lot of space?

The machine has a footprint of 170 x 130 cm, offering high space utilization and is suitable for small and medium-sized factories and production workshops.

 

 

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