The 3.5 - inch cylinder lies at the heart of this machine. It is precision - engineered with a series of evenly - spaced needle grooves around its circumference. These grooves house the knitting needles, which play a crucial role in the sock - making process. The cylinder rotates continuously during operation, and its smooth rotation is ensured by high - quality bearings. The material of the cylinder is often a durable alloy, resistant to wear and tear from the constant movement of the needles and the friction generated during knitting.
Single Cylinder 3.5'' Sock Knitting Machine Working Principle
The working process of the Single Feeder Single Cylinder 3.5'' Sock Knitting Machine is a well - orchestrated sequence. When the machine is powered on, the cylinder begins to rotate. As the cylinder rotates, the knitting needles, guided by the cams, move in and out of the cylinder grooves. The single feeder supplies the yarn to the needles at the right moment.
When a needle moves up, it catches the yarn from the feeder. As the needle moves back down into the cylinder groove, it forms a loop with the yarn. This loop is then interlocked with the previously formed loops, gradually building up the fabric of the sock. The process continues in a circular motion around the cylinder, creating the tubular shape of the sock. The height of the sock is determined by the number of rotations of the cylinder and the stitch density, which can be adjusted through the machine's settings.
Production Capacity and Efficiency
The machine can produce a large number of socks per hour, depending on factors such as stitch complexity and yarn type. For simple standard stitch socks, up to 20 pairs per hour can be produced. However, if more complex stitch patterns are involved, productivity may drop slightly. The mechanical parts of the machine run smoothly, which increases efficiency. High-quality bearings in the cylinder reduce friction, allowing for faster rotation speeds without overheating. The single feed system, although it only has one yarn feeding point, is optimized to deliver yarn quickly and efficiently, minimizing potential delays in the knitting process.
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Model |
WSD-6FPT- I |
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Cylinder diameter |
3.5inch/3.75inch/4inch/4.5inch |
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Needle Number |
Terry:72-176N Plain:72-220N |
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Max speed |
320rpm/min |
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Running speed |
220 rpm/min |
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Function |
1. Can choose one color or double elastic |
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2. According to customer's needs. special kinds of machines can be ordered |
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3. One feeder or two feeder into yarn to knit single/double welt design |
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4. 6 color in 1 line, total 13 color in one sock |
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5. The maximum horizontal stroke pulls is 39cm |
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6.Can select the socks of varicose veins connected rubber fully |
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7. Can knit all kinds of plain invisible socks |
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Power Requirement |
Driver motor |
0.85 KW |
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Fun motor |
0.75 KW |
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Control box |
0.80 KW |
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Voltage |
220V/380V/415V |
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Floor space |
150×120×240cm |
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Net/Gross weight |
300/350 KG |
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Packing size(L×W×H) |
110×75×165cm |
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FAQ:
How does yarn tension affect the sock production process?
Yarn tension is important to ensure consistent quality:
Too loose tension: results in loose stitches, uneven fabric density, and possible gaps in the sock construction.
Too tight tension: causes excessive stress on needles and yarn, increases end breaks, and makes the socks stiff and uncomfortable.
Optimum tension: ensures even stitches, proper fabric stretch, and efficient machine operation. Most machines are equipped with digital tension sensors that alert the operator in the event of deviations, minimizing waste and downtime.
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